Introduction
When it comes to industrial cleaning, ultrasonic cleaning has become a popular and effective method. However, determining the cost of ultrasonic cleaning services can be a complex task. Factors such as the size, complexity, and level of cleanliness required all play a role in determining the price. In this article, we will explore the various factors that influence the cost of ultrasonic cleaning services and provide insights on how to calculate the price for different types of items.
Factors Influencing the Cost of Ultrasonic Cleaning Services
1. Size and Geometry
The size and geometry of an item can significantly impact the cost of ultrasonic cleaning. Smaller items require smaller ultrasonic baths, reducing the overall cost. Additionally, complex surfaces and interiors may require more specialized cleaning, occupying more machine and labor time.
2. Weight
The weight of an item is another factor to consider when determining the cost of ultrasonic cleaning. Larger and heavier items are more challenging to handle and may require additional time and resources.
3. Complexity of the Cleaning Process
The complexity of the cleaning process itself can affect the cost. Some items may require a simple clean and rinse, while others may require a more labor-intensive series of cleaning, rinsing, drying, and packing.
4. Quantities
The quantity of items being cleaned can also impact the cost. The setup of an ultrasonic bath is generally the same, whether cleaning one item or multiple items. Therefore, cleaning multiple items can provide volume discounts and potentially lower the overall cost per item.
5. Contamination Levels
The type and level of contamination on an item can influence the speed and difficulty of the cleaning process. Lighter contaminants may be easier and quicker to clean, while heavier contaminants may require more time and resources.
6. Level of Cleanliness Required
Different industries and applications may have specific cleanliness requirements. Precision-engineered parts used in high-tech industries, for example, may require a higher level of cleanliness. This can lead to additional cleaning operations and potentially increase the cost.
7. Replacement Cost?
Different industries and applications may have specific cleanliness requirements. Precision-engineered parts used in high-tech industries, for example, may require a higher level of cleanliness. This can lead to additional cleaning operations and potentially increase the cost.
Elements of Ultrasonic Cleaning Service Cost
The cost of ultrasonic cleaning services can be divided into several key elements:
1. Machinery
Ultrasonic cleaning machines are a significant investment. The cost of the machinery itself, including the ultrasonic bath, plays a role in determining the overall cost of the service.
2. Labor
The labor involved in the cleaning process is another cost component. Skilled technicians are required to operate the ultrasonic cleaning equipment and ensure that the cleaning process is carried out effectively.
3. Cleaning Chemicals
Ultrasonic cleaning chemicals are necessary to enhance the cleaning process and remove contaminants from the items being cleaned. The cost of these chemicals contributes to the overall service cost.
4. Overheads
The overhead costs of the cleaning site, such as rent, utilities, and maintenance, need to be factored into the service cost. These costs ensure the smooth operation of the cleaning facility and are distributed among the customers.
Cost Examples for Different Items
The cost of ultrasonic cleaning services can vary depending on the type of item being cleaned. Here are some examples:
1. Blinds
The typical cost for ultrasonic blind cleaning can vary greatly depending on the size and type, but most ultrasonic blind cleaning services are charging $20-$200 per blind
2. Sports Equipment
A good rule of thumb with billing out for sports equipment such as helmets and gear is to try to stay around 10% of the replacement cost, something like a Riddell helmet can cost $400-$500 new, so charging $40-$50 each would not be out of the question, or offering a discount when being cleaned in bulk.
4. Fire Fighter Helmets
Fire fighter helmets can cost anywhere from $500-$1500, but even though the cost varies greatly you should stay in the $50-$75 each when charging for this cleaning service. If you are a contents restoration company that owns ultrasonic cleaning equipment it is always a great community service to offer to clean it for free or to get referrals
5. Auto Parts
Auto parts, depending on their size, contamination levels, and quantity, can cost between $50 and $500 to clean.
6. Musical Instruments
Most smaller instruments such as trumpets and trombones cost $120-$150 to clean and larger ones like tubas are $250-$350, just like with sports equipment, you should offer a discount when cleaned in bulk.
7. Small Plastic/Metal Items
For small plastic or metal items, the cost is usually low, ranging from pennies to a few dollars. The price is primarily dependent on the level of contamination and the volume of items being cleaned.
8. Filters
For filters, the cost can range from $50 to $500. The size, complexity, and cleanliness specifications of the filters are key factors in determining the price.
9. Print Rollers
Print rollers typically cost between $40 and $400 to clean. The size of the rollers is a significant factor in determining the price.
10. Precision Engineered Parts
The cost for cleaning precision-engineered parts can range from $5 to $100 per item. Factors such as size, weight, cleanliness specifications, quantity, and complexity of the cleaning process influence the price.
11. PCB Boards
Cleaning PCB boards usually ranges from $30 to $50 per item, depending on the quantity.
Conclusion
Determining the cost of ultrasonic cleaning services involves considering various factors such as size, weight, complexity, contamination levels, and the level of cleanliness required. Additionally, the cost elements of machinery, labor, cleaning chemicals, and overheads contribute to the overall price. By understanding these factors and examples of cost calculations for different items, you can make informed decisions when pricing ultrasonic cleaning services. Remember, each item and cleaning requirement is unique, so it’s crucial to assess and tailor the cost accordingly and if you are not sure about what to charge try to stay in the 10%-30% overall replacement cost of the item being cleaned or offer discounts when cleaning large quantities of items. Something to always keep in mind is your location and competition can be the biggest factor when determining cost.
