On our blog, we often talk about how we can make other machine parts operate more effectively by using an ultrasonic cleaner. The cleaning process is, in our opinion, the most effective way to clean parts and free them of debris and grime. The worse the grime, the more reason to use an ultrasonic cleaner. The caveat being that you also need to maintain your ultrasonic cleaner to ensure optimum performance when in use.
Cleaning Frequency
This is something that you will go over with a member of our team when you first purchase your ultrasonic cleaner. The cleaner must be set to the proper frequency to ensure the proper size bubbles are being created. For instance, lower frequencies are used for harder materials, such as brass or steel, while higher frequencies are used for softer and more delicate materials.
The power of the system must also be strong enough to send the waves through the cleaning solution to all parts of the tank. If there is not enough strength in the waves, you will not get optimal cleaning. Without the proper power, there could be dead areas where the parts are not properly cleaned, which defeats the entire purpose of this machine.
Optimizing Efficiency
One of the biggest benefits for a small business in using an ultrasonic cleaner is the time that is saved in cleaning. Rather than losing an employee for hours to hand-clean parts, they can start the machine, go about their business on another project, and have the parts done in less than half the time.
That efficiency, however, starts with setting the machine up with the proper frequencies. If you are using the machine to clean different parts, you will need to ensure the settings are changed to reflect the current cleaning job.
In the case of these cleaners, the lower the frequency, the more intense the cleaning action. So, for more delicate parts, you will use a higher frequency, but the cleaning time will take a bit longer. For harder metals, that frequency will be much lower, and even though the parts may be dirtier when they go into the tank, it will not take quite as long for them to be cleaned.
Use the Right Equipment
In addition to the tank, you may need some inserts for various cleaning jobs. You never want to lie parts directly on the bottom of the tank because the movement inside the tank could result in damaged parts or damaged tanks. We offer a wide variety of baskets and dividers to ensure the parts are cleaned properly, protected during the cleaning process, and the tank is protected from being punctured.
Lean on Customer Service
Omegasonics prides itself on its customer service. So, never feel hesitant about reaching out to us for advice when using the cleaner. Our team is only a phone call away, 888-989-5560, when you need advice on proper settings, cleaning fluid, or anything related to your Omegasonics Ultrasonic cleaner.
